Materials used: Vinyl sparkle red upholstery fabric, hardboard, cardboard.
When these diner chairs were offered up on our neighborhood Facebook page, I didn’t hesitate. It looked like an upholstery project I could handle, and it’s not every day you get to work on something so quintessentially American. A friend who also expressed an interest immediately became the bespoke recipient and picked out the new vinyl.

At first glance the finished chairs don’t look that different from the original ones, other than the color of the vinyl. On closer inspection, though, you can see that the old vinyl was scuffed, damaged, and grubby. Also the cardboard under the seats was stained and torn.

I started by removing the upholstered seats and backs from the frame, and taking off all the old vinyl. Thankfully all of the structure beneath the vinyl was in good shape and could be re-used.

I then took apart the frame, cleaned the chrome with Bar Keeper’s Friend, and re-assembled it.

Using the old card as a template I cut new seat bases out of hardboard. I then began re-upholstering the seats and backs with the gorgeous red sparkle vinyl.

Along the way I learned the technique of using a hairdryer to warm the vinyl so it can be stretched more neatly over the corners. I thought the seats turned out really well, but I was not satisfied with the back pads; where the two pieces joined together it was too lumpy and bumpy.

After putting them aside for several months I came back to the drawing board with a new approach. My friends at Daniel’s Southern Decorators gave me some of the upholstery card that I hadn’t been able to find anywhere else. Now I was able to replace the old, crumbling card. Using the dressmaking technique of notching, I cut the vinyl to reduce as much bulk as possible. I then “wrapped” the card with the vinyl, attaching it with hot glue and leaving the top, long edge loose. I attached the loose vinyl to the other back panel by stapling through some cardboard tape to protect the fabric. Finally I could flip the wrapped card into place and secure it with the original upholstery pins.

This new technique yielded much better results.


























































































