fiber rush – Transforming Trash

Transformation expenses: About $20

I nearly ignored these chairs thinking they were children’s furniture. Thank God I was sufficiently intrigued by the bible backs to pick them up! I quickly discovered they are antique church chairs, probably made in England in the late 19th century. The frames were dirty but in good condition, and responded beautifully to some simple restoration. A replacement plug and some newly woven rush seats completed their transformation to gorgeous accent chairs with a rich history.

It is likely these chairs were made in England by a company called West & Collier. They look just like chair # 112b from the company’s catalogue of the time. West & Collier was founded in 1869 in a village named Frieth in Buckinghamshire, England. The wood is probably elm and the two extra spindles between the back legs would have been for stowing a gentleman’s top hat during service.

The chair frames were dirty but in good condition, while the rush seats were both damaged beyond repair. I began my restoration by removing the old rush and cleaning the frames with a very dilute solution of Simple Green all purpose cleaner.

After cleaning (bottom right), I applied Howard Restor-A-Finish in walnut (top right), and then Howard Feed-N-Wax (bottom left)

With the frames nicely restored I was ready to weave some new fiber rush seats. This was my second time using a technique I learned from an incredible instruction video by Ed Hammond of Peerless Rattan. I chose to not finish the woven rush with shellac because these seats will be indoors.

The final step of this restoration was to replace the missing button top wood plug. I got the part I needed from Widget Co. With a little sanding, I was able to make it fit like a glove and have the more rounded-off look of the originals. Once in place I used a mix of Varathane stains (dark walnut and kona) to give it the right color and antiqued look.

Transformation expenses: $120.16

This pair of rocking chairs was no doubt discarded because the herringbone cane was falling apart, and the cost to replace it is prohibitive (around $500 per chair). However it seemed a shame to throw the baby out with the bathwater so I picked them up and contemplated a more economical solution.

The caning in both chairs was damaged beyond repair. There was no choice but to remove it all. Being able to take out the seat pads made the job a lot easier.

Pressure washing the frames to remove the ingrained dirt was possibly the most fun I’ve had on a project to date. The difference was amazing!

Pressure washing was hard on the wood and patches of the original finish were still there so a good bit of sanding was needed. I used 80 then 150 then 220 grit sandpapers to bare and smooth the wood.

The first of two more economical solutions was to replace the backrest caning on each chair with new spindles. We started with a 9ft long piece of 2″ x 1″ oak. My husband rounded the edges with a palm router then cut four spindles of the right length.

I attached the new spindles using doweling joints at the top rail and 3″ screws through the bottom rail. The frames were now ready for staining.

Before staining I treated the chairs with Minwax pre-stain conditioner. I then applied Minwax gel stain in mahogany to match my client’s front door.

Two coats of Minwax indoor/outdoor Helmsman Spar Urethane in clear satin finished the woodwork.

The second solution was to replace the cane seats with woven rush seats. Armed with a 10 lb reel of fiber rush, the necessary tools, and a really good instructional video I took on the challenge. You can find the video here and I am happy to share my learning curve with anyone who wants to attempt this themselves.

The seats turned out great. To finish them off ,and provide as much protection as possible, I applied 3 coats of shellac (50:50 solution in denatured alcohol) top and bottom.